Oak Desk with Embedded TV/Monitor part 3 : Fitting the TV

This is a continuation of my build of an oak and glass desk with a 32" TV & computer built into it. The previous parts of the build can be found below.

• Part one
• Part two

Step 5: Fitting the TV

The TV that was volunteered for the project is a Samsung 32" LCD.

Removing the bezel revealed the actual dimensions of the panel and the frame which would need to be incorporated into the desk. To allow this whilst keeping the panel near to the glass I had to rout a border into the underside of the desktop - as mentioned in part 2.


Fortunately the frame of the TV included mounting holes. Less fortunately, they were in line with the thinner ledge that held the glass. It didn't seem wise to mount screw the TV to that thin ledge - it had enough weight to support with the glass alone, therefore I created small plywood mounts to go between the TVs mounting holes and the main body of the desktop.

A photo posted by Anthony (@darkmidnight_diy) on Sep 12, 2016 at 5:46am PDT

In order to protect the user and the electronics from each other, I decided to keep the plastic back of the TV. This was simply held in place by several "mechanical retention blocks" (a fancy name for small offcuts of wood that wedged the back in place). This held the back securely, while also allowing access should it be required for maintenance/upgrades.

A photo posted by Anthony (@darkmidnight_diy) on Sep 19, 2016 at 4:46am PDT

Step 6: Fitting the CHIP

Rather than have cables trailing to the TV from an input device, I decided to add a small single-board computer. The system I've opted for is the CHIP - a $9 dollar board. I backed their Kickstarter for a couple of CHIP systems and a VGA adapter board. The spare CHIP will surely find it's way to another project, but one of them and the VGA board are being used here.

After setting up the board and configuring it using a spare monitor, it was time to transfer it to the TV. I removed the back of the TV, and sat the CHIP there - there was sufficient space for the board, but I had to cut out a bit of plastic for the cables to run through (the VGA cable into the back of the TV, the power, which went to a phone charger in the desk's extension lead, and a USB extension lead which just runs out to the back of the TV so that I could connect peripherals if needed.)

Once the back was replaced on the TV, there's not really much to indicate it's anything more than a standard TV.

A photo posted by Anthony (@darkmidnight_diy) on Oct 24, 2016 at 5:31am PDT

A photo posted by Anthony (@darkmidnight_diy) on Oct 24, 2016 at 9:53am PDT

The next (and hopefully final step) will be to get some software on there.

Oak Desk with Embedded TV/Monitor part 2

This is a continuation of my build of an oak and glass desk with a 32" TV & computer built into it. The first part of the build is here.

Step 3: Routing the back to fit the TV

Even with the plastic bezel removed from around the front of the TV, there's still a metal frame supporting the screen, which can't be removed.

Just sitting the TV against the back of the desktop would leave a gap of 28mm between the glass and the screen, which is enough to look a bit weird.

I routed the back of the desk to allow the TV to be positioned closer to the glass. This meant removing another 10mm from the desktop thickness, leaving the 'ledge' that the glass sits of at 18mm.

Step 4: Creating the legs

It made sense to use the section that had been removed from the middle of the desktop for the legs. However, I didn't want to just use the flat board, as it would just look lazy and reminiscent of flat-pack furniture, even when cut into 4 for the legs.

I also needed to give consideration to the cabling for the screen, which led me to the idea of splitting the wood into 8 pieces, and pairing them together to create the four legs. This would allow for the cabling to be integrated, and give a more solid leg aesthetic which better suited the style I was aiming for.

The 8 leg parts, ready to pair up and join

The wood cut from the centre of the desk, cut to 8 pieces and joined by dowel and wood glue in pairs to create the four legs #DIY #woodworking #oak #doityourself #carpentry #woodwork #handmade

A photo posted by Anthony (@darkmidnight_diy) on Aug 20, 2016 at 12:29pm PDT

To allow for the cable to be run, before joining the last leg, I routed a groove in the joining sides. a hole was drilled through to the outer corner of the leg. This will be tidied up later to incorporate the hole in part of the design so it doesn't look too out of place.

A photo posted by Anthony (@darkmidnight_diy) on Aug 21, 2016 at 3:07pm PDT

Then the corners of the legs were shaped, and open mortises were cut to attach the desks skirt

A photo posted by Anthony (@darkmidnight_diy) on Aug 23, 2016 at 4:55am PDT

A photo posted by Anthony (@darkmidnight_diy) on Aug 27, 2016 at 10:44am PDT

A photo posted by Anthony (@darkmidnight_diy) on Sep 2, 2016 at 4:43am PDT

With the legs done, I can move onto fitting the TV.

Oak Desk with Embedded TV/Monitor

I've been after a new desk for a while, but never really been able to find one that fits the right combination of size, style and budget.

So I decided to build one myself, taking inspiration from a few videogames, where desks with built-in screens are commonplace:

In Splinter Cell: Blacklist (2013), the 'SMI' as it was known, was interactive and and provided a means of displaying menu systems to the player.

More recently, in Doom (2016), the desk is merely part of the scenery.

The plan
As much as I like the look of the tables in the games, I decided to go with a more traditional look.

The TV (red) will be sunk into the table, with the electronics hidden by the apron (grey) part.	When the glass (blue) is added, it will line up with the table surface, creating a flush finish.
The underside - I envisage a frame, possibly a re-purposed wall mount (yellow/gray), supporting the TV. The pink block indicates where I will mount the computer.

I started with a block of oak kitchen counter top. The aim was to put the TV into the desk, then protect it with a glass worktop sunk into the wood.

Step 1: Routing the ledge for the glass

A photo posted by Anthony (@darkmidnight_diy) on Aug 3, 2016 at 3:12pm PDT

The counter-top is 38mm thick, and has substantial weight to it. The plan was to route 10mm deep into it so that the glass would sit flush with the rest of the wood.

The glass was centered on the table and marked up. I'd only be routing the ledge, I'd be cutting the middle part out entirely, to make room for the screen, so it didn't make sense to rout all that.


I also left the corners - once the middle was removed I'd use a forstner drill to do those, to ensure a nice round corner.


Step 2: Cutting out the middle

A photo posted by Anthony (@darkmidnight_diy) on Aug 7, 2016 at 10:01am PDT

It would be a shame to waste the large chunk of wood from the middle, so I thought I'd use it to create the legs which meant I had to remove it intact.

I did this by using a circular saw to plunge-cut on each side, using the routed ledge as a guide, then using a jigsaw to finish the cuts on each side, allowing the middle to drop out (which of course had to be controlled, leaving it unsupported would likely have caused the wood to split when the majority of support was gone).


With the middle removed, I could finish the corners of the ledge using the forstner drill.

After a lot of planing and sanding, the glass finally fit. #woodworking #DIY A photo posted by Anthony (@darkmidnight_diy) on Aug 9, 2016 at 5:12am PDT

The next steps are to build the legs and mount the TV.

App Update - Soundboard Version 1.7

What's New

• DTMF Tone generator
• Bug fix - playback volume level didn't change after initial set, now fixed.
• Bug fix - Text-to-Speech playback ignored the playback volume level, now fixed.

Usage

On open the user will be presented with three buttons to load the following sections. or alternatively swipe between them:

• Load files from Storage - This will load the regular soundboard as in previous versions and display the files in a list ready for playback. Note, if you swipe across to the soundboard screen from the start of the app, you will need to select Load from the options menu to populate the list.
• Generate speech from Text - This will load the text-to-speech interface, where they can enter text and play it back to inject custom phrases into their soundboard.
• DTMF Tones - This new feature allows you to generate DTMF (dual-tone multi frequency) tones - which are the noises generated when pressing the numerical buttons on a telephone keypad. Useful for, say, messing with annoying robocallers.

Support
As with all my apps, it is free, and as such, I am not in a position to offer any kind of official support, so use entirely at your own risk.
If you have any trouble with it, then feel free leave a comment or tweet and I'll try to help as and when I can, but I make no guarantees.

App Update - Bluetooth Macro Input v.1.5

What's New

• Command support - now send keystrokes for non-character keys - function keys, CTRL, ALT, etc.
• Bug fix - Bluetooth no longer connects on application load - this prevents some crashing on open. Connection happens when the first bit of text is sent.

Usage
On first run, use the menu button, select settings from the menu and set the options you wish to use.

The most important settings to choose here are "Use Bluetooth Connection" and the bluetooth MAC address for your device. If you do not set a directory for storing your macro files, the default directory is a folder called "BluetoothMacroFiles" under your devices storage location (e.g. /storage/emulated/0/BluetoothMacroFiles).

Once that's done, you can swipe between the two main screens. The first is the voice recognition screen. Tap the button, speak, wait for Google voice recognition to process your speech and a series of possible options are presented.
Tap your chosen option and the device will attempt to send that text through to the bluetooth adapter.

The second screen allows you to select a text file from the menu and send that via bluetooth. The new functionality allows you to define keystrokes for non-character keys - handy for sending commands. For example, a text file containing the following:

{F11}Hello World

will 'press' the F11 key, and then type "Hello World". The extra keys you can type in this manner are:

CTRL SHIFT ALT RIGHT_CTRL RIGHT_SHIFT RIGHT_ALT RIGHT_GUI BACKSPACE TAB RETURN ESC INSERT DELETE PAGE_UP PAGE_DOWN HOME END CAPS_LOCK

RIGHT LEFT UP DOWN F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

The arduino sketch adapter I use with the app is detailed here, and the hardware is a Pro Micro with a simple Bluetooth-to-Serial adapter.
In order to get the command functionality working I had to amend the arduino sketch - revised version below:

void setup() {
  Serial1.begin(115200);
  Keyboard.begin();
}

void loop() {
  if (Serial1.available() > 0) {
    byte inChar = Serial1.read();
    Keyboard.write(inChar);
    Serial1.write(inChar);
    delay(10);
  }
}

Support
As with all my apps, it is free, and as such, I am not in a position to offer any kind of official support, so use entirely at your own risk.
If you have any trouble with it, then feel free leave a comment or tweet and I'll try to help as and when I can, but I make no guarantees.



Previous Versions
The original app
First update

App Update - Soundboard Version 1.5.1

What's New

• Text-to-speech support added to enable use within the soundboard.
• Intro screen provides more detail about usage, front screen button auto loads file list on main soundboard.

Usage
 
On open the user will be presented with a two buttons, one will take them to the new Text-to-speech interface, where they can enter text and play it back to inject custom phrases into their soundboard.

The second button will load the regular soundboard as in previous versions, but will automatically load the files into the list (no need to select Load from the options menu).

It is also possible to swipe between the screens as well, so pre-recorded audio can be mixed with TTS-generated speech.

Note, if you swipe across to the soundboard screen from the start of the app, you will need to select Load from the options menu to populate the list.


Support
As with all my apps, it is free, and as such, I am not in a position to offer any kind of official support, so use entirely at your own risk.
If you have any trouble with it, then feel free leave a comment or tweet and I'll try to help as and when I can, but I make no guarantees.

New App: Soundboard

My latest Android app is now available on Google Play.

A simple soundboard application. Save some MP3 or OGG files to your phone, load up the app and play them at the touch of a button.

Tap the file names to play

To keep the sound playback levels constant, the app allows you to set a volume level independent of the current volume. On playback, the app sets the volume to that level, plays the sound clip, then returns the volume to it's previous level.

Designed to be used with phones using an adapter such as the one described in my previous post, the app also works well with Xbox Live headsets (Xbox 360), and in theory should work with any device you're capable of connecting your phones audio output to.

The app was built for and tested on an HTC One M9, but should work with any recent flavour of Android.





Usage
Initially, copy the audio files to your devices storage, into a directory called SoundboardFiles.
Open the app, hit the menu button and select load, and you'll get a list of the files as in the first screenshot above.
Go to preferences in the menu and you'll be able to choose whether or not to dynamically set the volume level on playback, and set the volume level if you so wish.

Going back to the main screen, simply tap the filenames to play the file (the app will deal with the volume adjustments automatically.

The volume control menu

If you're struggling to find audio clips to use in the 
See this post for a guide on creating sound clips from YouTube videos and other online sources.

Support
As with my other apps, it is free, with a simple ad banner at the bottom of the main screen.
As such, there is no official support, although I will respond to any comments via this site or twitter as best I can.