Showing posts with label reclaimed. Show all posts
Showing posts with label reclaimed. Show all posts

Tuesday, 11 April 2023

“Picture and Collection Bar”

This is another one of those projects I found on Pinterest & decided to make a DIY implementation of. The original pin describes it as a “picture and collection bar”.

Essentially using a wooden strip to trap marbles in such a way that they have a little movement but due to the sloped design will always try to move downward and towards the wall.

This means that if you push a piece of paper through the gap at the bottom, there is enough movement for the marbles to get out of its way but they will immediately roll down, providing just enough friction to hold the paper – but not enough friction to prevent you from easily removing the paper again if you need to.

It’s kind of like an ultra slim pin board, but without having to put holes in your paper.


Design
The original design I found used pretty thin strips that appear to be jointed it mitred angles.

Instead I opted for using a larger piece of oak, but then cutting out an angled gap for the marbles.

The cross section looks something like this:

Construction
The actual construction of this was very simple, just a series of rebate cuts on the table saw, occasionally making one of them angled, and making one very us at the bottom of the piece, so that when it’s up against the wall there is a slight gap as can be seen in the above diagram, which will allow paper to pass through.

Then I capped off the ends with a little piece of mahogany, to prevent the marbles from rolling out the sides – this is simply glued and pinned in place – and then finally some finishing.

As the piece of oak I was using was reclaimed and had a couple of screw holes, I patched one which looks a little bit like a knot in the wood, and the other two which were at the edges, I decided to patch using brass tacks, as the holes were in a position where if I were going to screw this to the wall I would have put holes anyway.

Mounting
The tricky part of this project is mounting it to the wall. My design does not have a back piece because I did not want it to protrude too far from the wall. The downside of this means until it is on the wall, the marbles could fall out the back.

So, firstly, I filled the back with some marbles.

 I then used gaffer tape across the back of the marbles and the lower part of the bar – leaving the side top bit exposed as this is where the adhesive is going to go. I left enough excess gaffer tape to be able to fold it round so that there was a ‘handle’ hanging off the bottom of the bar.

Obviously the next step is to mark out a position on the wall to mount it, make sure that it is level, etc. Then apply the glue to the back of the bar, and stick it to the wall.

Once you’re confident that the glue set, you can put on the gaffer tape ‘handle’, to peel the tape away from the marbles on the back, releasing them.

 

 

 

 

 

 

 

Result



Sunday, 21 August 2022

Singer sewing machine table

The finished product

 

 

The Beginning

This old Singer sewing machine belonged to my grandparents, and then spent years left in my parents garage until I got interested in leather work and took it, wondering if it might be usable for that.

Although the machine itself seems mechanically sound the electronics seem to be trashed.

Using it trips the circuit breaker, the belt from the motor to the machine was hanging together by a thread, so all in all, not very successful.

To begin with, I removed all the electrical pieces - the machine can still be hand-operated without them, and I wanted to make use of it, so I could always return to those later.


I'd seen similar sewing machine models that were part of a table or cabinet set-up, with cast iron legs and treadle operated.

I'm told that this machine originally used to have one, back when it was my grandparents', but they have since been lost to the sands of time.

I was hoping to be able to recreate that, but it seems they are rather sought-after by trendy people turning them into side tables, which has pushed the price up considerably.

So, instead of going for an accurate restoration, I opted for an 'inspired by' build. 


The base of the machine is quite thick, due to the mechanical workings underneath the machine, but for using it on a worktop, the step can be quite annoying, so my idea was to make a butcher-block style surface, which the machine can be recessed into.


I opted to build my own butcher block from pallet wood, to keep costs down, and to give myself an excuse to buy a planer/thicknesser (still worked out cheaper than just buying a butcher block!)

 

I'd aimed for a maximum dimensions of 100cm x 50cm table surface, in order to fit the space I'd allocated for putting the table in my home.

The bulk of the butcher block construction is simply, plane, thickness, trim, glue, clamp, wait, repeat.

Rather than build one solid block and cut the recess for the sewing machine in, I decided to build the block in four different sections - full-length front and back sections, and then two shorter side sections, leaving a gap in the middle to form the recess.

This allowed me to cater for space constraints in the workshop, tool limitations (maximum width of the thicknesser), and to make use of the shorter lengths of pallet wood.

I also opted to offset the recess to move the machine towards the right of the tabletop, to increase space on the left hand side, which is where the sewing would be done.

The four main segments - the blue area is where the sewing machine will be recessed


Before

 
After

Once that was done, the edges were straightened up and some strips of mahogany were attached to the end to cover the end grain, and tidy-up the design.

3 coach bolts were added and recessed on each side to provide some mechanical retention and also to add to the rustic-industrial aesthetic.


The gap in the middle was by design slightly smaller than the footprint of the sewing machine - this allowed me to cut a rebate to size and provide a platform for the machine to sit on.

Additionally the machine has 2 hinges, which although I needn't use them (as I have access to the underside of the machine from under the table top), they are cast into the frame of the machine, so had to drill recesses for them also.

I also cut recesses for the latches from the original case, and mounted those into the surface, so that I could use the lid from the case.



Legs

By this time I'd managed to find a set of the cast iron treadle legs, but unfortunately without the treadle. Nonetheless, they still made a good stand.

 


Friday, 3 November 2017

Desk Stationery Organiser with pin and chalk board sides

This project was a spur-of-the-moment "Pinterest request".

Without any prior planning, I was given a picture from Pinterest and asked "Can you make me something like this?"

The pin in question was this desk organiser:


I found some thin plywood offcuts that were roughly 2/3s to 3/4s of the length of a new pencil, so figured that was about the correct height.

The length of the offcuts was slightly longer - approx 9 1/2 inches. It seemed a bit too much to split into 2 4-and-something inch pots, so rather than cut it down and create waste, I'd make my desk organiser three pots of roughly 3 inches each.

For the width, I figured it would look best if the pots were square, so I found some other offcuts and cut them to 3 inches.



The end result is a three-pot desk organiser with pots of that are 3x3 inches by somewhere between 4 and 5 inches tall.

For the base, I cut a length of pallet wood and cut grooves along the position of each of the middle dividers, and in turn cut a short section of each divider, so that the dividers would sit in the grooves:


On one end I cut a finger groove, as sticky notes are a standard 3x3 inch square, so one of the pots could be used as a dispenser for them.

I took apart a 'corkboard' (which turned out to be a thin veneer of cork over cardboard, and glued this around one side and the back.
On the front (the sticky-note side) I took part of the cork veneer and glued it on - purely for aesthetic reasons.

On the other side I attached a thin, flat piece of hardboard coated in chalkboard paint (which according to the tin was supposed to also be magnetic, but in reality isn't.)

I re-purposed some of the old corkboards frame to create a neat border around it all, and it was done.

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Sunday, 15 October 2017

Reclaimed Wood Pirate/Treasure Chest

The first step was to join the slats together to create the boards that will form the sides of the chest.

As I don't have access to a planer/jointer this was a case of hand planing boards where necessary and being selective which boards matched together best.

In the absence of enough clamps I screwed the boards to a piece of scrap wood to hold them in place whilst the glue dried.
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With the boards joined, I could get a better idea of how the panels would fit together.

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The panels were too big to cut on my small tabletop saw, so I opted for handcut box joints.

I measured them so that the would line up with each of the slats on the long sides of the chest.

Cutting the curved top required some maths to match up the number of slats that would form the lid with the angle that would need to be cut in each slat to form a proper semi-circle.

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Once these were cut I glued them and used a metal bar bent to a curve to temporarily screw them to as it was not possible to use a clamp.

The handles are simple bought. The hinges were standard trangular shaped hinges, but in order for them to work with the curve of the lid, I bent them to a curve by heating them with a heat-gun and a hammer.

Finding a suitable padlock was more difficult - sure, DIY stores sell padlocks, but I wanted something more old-fashioned looking to fit the "pirate chest" aesthetic. After quite a bit of searching I found this one at a car boot sale.

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For finishing, I used the heat gun to heat the wood to the point where it started to brown (almost like toast), without burning. I thought about going the burn-and-sand method, but at this point I had invested enough time in the project that I didn't want to risk it.

Finally, the chest was finished with a coat of oil to help highlight the grain

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