Wheeled flower pot stand

When I started woodworking, a key motivator was simply financial - make stuff myself and save cash.

A recent trip to the garden centre, where they were selling these wheeled flower pot stands at absurd prices, convinced me to get back to basics and make my own.

There's nothing complex about this build. Simple pallet wood - all from the same pallet to keep consistent appearance, and avoid the need to process the wood too much (planing, thicknessing etc)

A simple grid of five slats with gaps in between and two perpendicular underneath, all 40cm in length. Each overlap with two screws - the only 'gotcha' being to be mindful of the screw placement on the end ones, given that it'll be cut into a circle.

Then simply cut into a circle with a jigsaw, and a quick sand to remove sharp edges.

Four wheels from an old office chair were attached - these are simply push-fit into a drilled hole.

That's all it took - literal junk (pallet wood, wheels scavenged from a binned chair, and even the screws were from the 'miscellaneous' jar). Whole thing took less than a couple hours and saved about thirty quid.

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Woodstore / Planter from reclaimed wood (old shed)

After finishing the upcycled planter by the firepit, I realised that something similar would be useful as a wood store for the firepit, and would also help define a boundary to the patio and fire pit area.

Looking through the remaining timber from the shed, there was still the shed floor, and the second long wall to use, and the short (back) wall

These formed the back and front of the second planter, with the back wall being split into 2 lengths to provide the sides, in mostly matching dimensions to the first planter.

To help keep the wood dry, the shed door and it's hinges were repurposed. The thing is, the planter is around 8 foot long, and the door only 6.

To overcome this, it's split into 2 sections, with a divider made from part of the shed front. The 6 foot section with the lid is the woodstore, and the remaining 2 foot section was lined out with plastic to create another planter, in the same manner as the first planter.

The idea is that this will house climbing plants to grow along the trellis that has been installed on the fence at the back of the patio.

The door had to be trimmed down as the planter was narrower, and the hinges had to be switched to the opposite side. A bit of scrap chain (left over from the light fitting project), and an odd carabiner clip I had lying around, were looped around the tree to provide a latch to hold the lid open when needed.

Bonus Planter

That was meant for making planters. But, when I set out with all these garden builds, I did set a 'zero-ish' waste rule. And when the bricks were delivered, they came in a wooden crate, which would then need disposing of.

Plus there were a few miscellaneous bits of shed panel left, which were otherwise just going to be firewood.

So I quickly whipped up a third mini-planter to go out on the front lawn. It's pretty rough and ready, but will serve it's purpose, at least for now and until I have more definite plans of the work I want to do out front.

 

 

The bonus planter, just needs top soil and plants

Planter from old shed

When working on the patio and fire pit, I took on the challenge of 'zero-ish' waste - not having any more waste than could fit in the regular household bins. No skips, special collections etc.

On the opposite side to where the fire pit was built, there was an old shed, which wasn't in bad condition, but was unwanted.

It was taken down so that we could make use of the paving slabs which were being used as it's base.

Along the side of where the raised patio was being built, there was a gap which used to have long-dead roses in - the area marked in brown in the patio-plan model below

Just eye-balling it, I could see that the length of the shed (approx 8 feet), was about the same, and came up with the idea of using the sides to create a raised planter there. 

It also helped the zero-ish waste plan, as the planter would provide space for re-homing soil removed during the fire pit and patio builds, as it could be filled up from ground-level

The frame was simple, just the four sides simply screwed together - leaving the bottom open for drainage.

The front panel was cut down from the front of the shed (below the windows), and the back of the planter was one of the roof panels of the shed. The sides were the other roof panel, cut lengthways.

The back of the planter is higher than the front - I considered cutting it down, but it does provide some utility in that it gives a place to mount things like chicken wire/frost protection/cold frames over the top of the plants if need be, and as it is still lower than the fence itself, I decided to leave it alone.

And finally some miscellaneous bits of shed timber was used to add trim to the top of the panels, which also served to pin the plastic liner in place.

The wood was treated with normal fence stain/wood preservative.

The insides of the frame are lined with plastic sheet (which as it happens, is also up-cycled from some packaging.) and stood on some slab offcuts to protect the wood from moisture caused by contact with the wet soil.

 

 

Dartboard Cabinet

I got a dartboard for Christmas, which I have on the wall in my home office.

Darts is a great excuse for getting up and stretching your legs between video meetings, or while thinking over a problem, rather than just pacing back and forth.

However up until now it's simply had an old piece of hardboard as a backing, so thought it's time it got a proper cabinet.

The design is to have two compartments, the main dartboard cupboard (obviously!), and below that a small compartment which can be used as storage for the darts and accessories, and will open to provide a platform to help catch bounce-outs.

The Frame 

The frame is made from a reclaimed iroko desktop - I believe it was from an old school chemistry lab. It's about 5cm thick, so ideal for covering the thickness of the dartboard.

This was ripped down into 4 lengths to make the sides of the frame.

These are jointed using lapped mitre joints, screwed through from the back for extra support.

The divider between the main dartboard compartment and the lower storage compartment is joined into the sides with pocket screws.

The backing of the main compartment is hardboard, reclaimed from some dismantled hollow-core doors, simply pinned into rebates in the frame.
The backing of the lower storage compartment is reclaimed laminate flooring, which helps to add rigidity to the structure, again, screwed into rebates in the back of the frame.

I layered some cork over it, to try and prevent bounce-outs and reduce impact noise, although in hindsight I regret that decision, as the thin cork veneer seems to disintegrate at the slightest provocation. But seeing as it's there to catch errant darts, it's pretty much a consumable anyway.

The doors
The doors are iroko, edged with oak to add some contrast.

The fold down door for the storage compartment is reclaimed from a previous project which didn't pan out, and is already built in the same manner.

It also has a leather lining, again from a previous project - I don't know how well that's going to withstand some dart bounce-outs, but I don't think it's chances of surviving being ripped out are much better, so opted to leave it in.

For the storage compartment, a leather lace is used to create a limiter to stop the door folding down too far. This simply threads through a hole drilled in the divider and is knotted.

 

 

 

 

 

 

A simple latch for this is mounted in the side, made from miscellaneous brass hardware from the junk bin.

On the door side, the lace is threaded through more brass hardware (I believe a Chubb keyhole cover), and knotted. The knot is recessed into the door to hide it, and the hardware screwed to the door.

 

 

 

 

 

 

The handles

The handles for the doors are made of leather. This is done by creating a loop as shown below.

A hole is drilled through the thickest part (the 3-layer section). Between the second and third layer only, a small screw is placed with a washer.

The first and second layers are stitched together, and the handle screwed to the door. The hole in the first layer provides access for the screwdriver, as the head of the screw is hidden.

When that's done, the hole in the first layer is hidden by the rivet.

  

Finishing touches

In the back of the cabinet, keyhole hooks were recessed into the top and bottom of the frame. The sides would've been preferable, but the placement on the wall would have collided with cabling behind the wall.

A whole was cut in the centre of the dartboard compartment, this is to allow the existing wall mount to pass through - so the dartboard does still have a direct mount to the wall, which aids with it's positioning on the wall - we can make use of the calculations we did when it was first hung.

Finally, a couple of coats of danish oil were applied to bring out the pattern of the grain.

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Drinks display stand

This is another small part of a larger modular project.

The aim is to create a display for drinks bottles and miniatures, which will present them nicely, while at the same time securing them to protect against small amounts of movement. i.e. I'm not expecting them to be secured if the whole stand is tipped over, but they must be able to tolerate the stand being wobbled side-to-side without the bottles clinking or falling over.

There is also the need to balance the trade-off between the display aspect of the unit, and the amount of storage it provides.

After iterating over a number of designs I settled on the idea of having a central area which would display a number of larger bottles, with a frame/shelf element around the back and side edges to hold miniatures (the front would need to be left open to allow access to the bottles).







The base

The base is simple plywood, with foam to support the larger bottles. The foam is spray-glued to the plywood, with cut-outs to place the bottles, and is wrapped in fabric - also spray-glued and stapled.

The frame

The frame is oak, attached through the bottom of the plywood, and supported by the miniatures shelves and the top frame, which is mitred, and screwed to the uprights with dowels to cover the screw holes. The sides are left open, but the back is enclosed with iroko (there is a logic to this that will become apparent later). The mixture of woods creates a nice colour contrast and adds additional support. 
 

The miniatures shelves

The basic idea behind the miniature shelf is to use a forstner bit to cut out grooves for the bottles to stand in. But this alone raises a couple of problems

• If they're just sat in holes, it won't be possible to see the labels and know easily what they are.
• There's no definitive standard size/shape of the bottles.

The latter question has an easy answer, just pick the smallest forstner bit that covers the most bottles that I have to hand - this turned out to be 41mm.

The solution to the first point is to cut the groove off centre, so that it has an open front, allowing the label to be seen, but again, this raises the next question - if the groove is open-fronted, then what's to stop the bottle just falling out?

I'd already planned to line the bottle slots with leather to prevent rattling. By over-sizing the corners of the leather (see below illustration), the leather also acts like a clip to hold the bottles in place, with a sturdy leather disc glued in the bottom to provide extra support.

The finished display
 

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Stitching Pony for Leatherwork

One of the great parts of being a multi-disciplinary maker is the ability to use skills from one discipline, e.g. woodworking, to help out with a project that uses another (e.g. leatherwork).

A "Stitching Pony" is a leatherworking tool used to hold leather securely, freeing up both hands for doing the actual stitching. In woodworking parlance, it's comparable to a vise or a clamp.

The construction is a flat base, with one fixed jaw extending vertically, and the second jaw being connected to the base with a hinge, so that it may open and close.

To control the movement of the jaw, a bolt extends through both jaws, and is controlled by a wing-nut, and a spring situated between the two jaws serves to maintain a bit of tension and avoid the movable jaw becoming floppy or loose.






To protect the leather being clamped from indentations, the jaws themselves are covered with some leather offcuts, which were simply attached with contact cement. Brass tacks were used to hold the leather in place while the glue dried (and help to add to the aesthetic of the piece).

The jaws of the clamp.
The bookend woodgrain was a fortunate coincidence

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Wooden Pallet Mallet

I typically don't do much woodwork over the winter as the weather has a tendency to suck the enjoyment out of things.

When I set-up to start again in the spring, I usually find that I need a simple project to warm up and refresh my techniques before I get involved with something more complex.

Normally it's a bit of a throwaway project that I wouldn't put online, but this one was very simple to create and has been very useful, so I thought that it might be of use to others.

This year I made a wooden mallet as I needed one for leatherwork.

The handle was two strips of pallet wood glued up and shaped around a hammer handle.



The head of the mallet is one of the end blocks, also from a pallet.

The finished mallet. Simple, but effective

The technique is simple - drill through the centre of the block to create an opening that the top of the handle can fit through, but is narrow enough to make a tight fit.

Then drill through the part of the handle that protrudes from the top of the block and wedge a dowel in place to prevent the block from slipping. (The block is actually a tight enough fit that this is a little bit unnecessary, but it adds an extra layer of safety, and a bit more of an aesthetic quality to things).

Everything after that is just a matter of sanding and shaping.

Wedding Sign

I was asked to create a sign for a wedding. They're planning on having Karaoke and wanted a sign pointing to the bar for "Dutch courage".

Design


After exchanging a few ideas and a couple of preliminary sketches, we arrived at this design. Most of the graphics came from clipart, and the typeface is "URW Chancery L" in 132pt.


The overall size is  approximately a the size of an A3 piece of paper. As I don't have an A3 printer, I split the design across a few A4 sheets for printing.

Then came several hours of carving out the letters and patterns with a scalpel to create the stencil for later spray painting.









Building the sign
The sign is created from joining 3 lengths of up-cycled pallet wood. As with the Treasure Chest, the jointing was done manually with a combination of hand planing and simply finding lengths of wood that lined up well together.

The supports at the back of the sign for the stand

The wood is glued together, and also there are cross beams on the back - one at the top and one at the bottom.

These also form the mount for the stand.








The wood for the stand same from an old garden parasol that I upcycled. As it's previous life was as an object that hinged at various points and was designed to be folded, it was ideally sized - all I needed was to cut down the lengths. The pivot is nothing fancy, just a single screw.



The entire sign was sanded, and stained with a teak wood stain. An early attempt at stencilling the sign didn't go well, so the front ended up being sanded and stained a second time.
This turned out to be a blessing in disguise as after the second coat the woodgrain was much more pronounced and looked much better for it.

The arrow
Maybe I'm just a cynic, but it crossed my mind that although the venue and location has already been set for the wedding, Murphy's Law suggests that when the wedding rolls round, things will have changed and the arrow will end up pointing the wrong way, so I came up with the idea of making it a magnetic stick-on arrow so it could be swapped around.

The rear of the arrow with metal strip

Magnets embedded into the surface of the sign for mounting the arrow

I cut the arrow on the bandsaw, and painted it white, then a cut a section of flat steel and epoxyed it to the back of the arrow.
Then in the place on the sign where the arrow was to be mounted, I used a forstner drill to drill 3 inlays. In each of these holes I epoxyed a circular magnet so that it sat flush with the face of the sign.


Painting
I taped the stencil to the face of the sign, and applied two coats of enamel white spray paint. Unfortunately the delicate patterns on the edge of the stencil didn't work too well with the spray, so once a couple of sprays were down to mark out the position of the design, I removed the stencil and started painting by hand. To do this I sprayed some of the paint into the cap, and used a thin brush.

The end result

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Desk Stationery Organiser with pin and chalk board sides

This project was a spur-of-the-moment "Pinterest request".

Without any prior planning, I was given a picture from Pinterest and asked "Can you make me something like this?"

The pin in question was this desk organiser:


I found some thin plywood offcuts that were roughly 2/3s to 3/4s of the length of a new pencil, so figured that was about the correct height.

The length of the offcuts was slightly longer - approx 9 1/2 inches. It seemed a bit too much to split into 2 4-and-something inch pots, so rather than cut it down and create waste, I'd make my desk organiser three pots of roughly 3 inches each.

For the width, I figured it would look best if the pots were square, so I found some other offcuts and cut them to 3 inches.

The end result is a three-pot desk organiser with pots of that are 3x3 inches by somewhere between 4 and 5 inches tall.

For the base, I cut a length of pallet wood and cut grooves along the position of each of the middle dividers, and in turn cut a short section of each divider, so that the dividers would sit in the grooves:


On one end I cut a finger groove, as sticky notes are a standard 3x3 inch square, so one of the pots could be used as a dispenser for them.

I took apart a 'corkboard' (which turned out to be a thin veneer of cork over cardboard, and glued this around one side and the back.
On the front (the sticky-note side) I took part of the cork veneer and glued it on - purely for aesthetic reasons.

On the other side I attached a thin, flat piece of hardboard coated in chalkboard paint (which according to the tin was supposed to also be magnetic, but in reality isn't.)

I re-purposed some of the old corkboards frame to create a neat border around it all, and it was done.

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Reclaimed Wood Pirate/Treasure Chest

The first step was to join the slats together to create the boards that will form the sides of the chest.

As I don't have access to a planer/jointer this was a case of hand planing boards where necessary and being selective which boards matched together best.

In the absence of enough clamps I screwed the boards to a piece of scrap wood to hold them in place whilst the glue dried.

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With the boards joined, I could get a better idea of how the panels would fit together.

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The panels were too big to cut on my small tabletop saw, so I opted for handcut box joints.

I measured them so that the would line up with each of the slats on the long sides of the chest.

Cutting the curved top required some maths to match up the number of slats that would form the lid with the angle that would need to be cut in each slat to form a proper semi-circle.

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Once these were cut I glued them and used a metal bar bent to a curve to temporarily screw them to as it was not possible to use a clamp.

The handles are simple bought. The hinges were standard trangular shaped hinges, but in order for them to work with the curve of the lid, I bent them to a curve by heating them with a heat-gun and a hammer.

Finding a suitable padlock was more difficult - sure, DIY stores sell padlocks, but I wanted something more old-fashioned looking to fit the "pirate chest" aesthetic. After quite a bit of searching I found this one at a car boot sale.

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For finishing, I used the heat gun to heat the wood to the point where it started to brown (almost like toast), without burning. I thought about going the burn-and-sand method, but at this point I had invested enough time in the project that I didn't want to risk it.

Finally, the chest was finished with a coat of oil to help highlight the grain

A post shared by Anthony (@darkmidnight_diy) on Oct 13, 2017 at 1:58pm PDT

Can Crusher

At work we get through a lot of cans of soft drink, and an comment about incentivising recycling gave me the idea of making a can crusher.

So I doodled up this sketch, and decided to set myself the goal of building it without leaving the workshop.
















With my initial sketch I was envisaging using PVC pipe as the container for the can, but it turned out that I didn't have any. What I did manage to use instead was this metal tube - it was scrap from an old side table.

Cutting apart the tube was substantially trickier than PVC would've been though. The ends were cut off with a hacksaw, and the middle 'window' section where the can would be loaded was done with a Dremel, a file, and a lot of patience.

The two plugs that would form each end were cut from a scrap of kitchen counter top, cut by bandsaw and trimmed to create a tight fit for the base end, and slightly looser for the plunger end.

Building the rest of the frame was a fairly straightforward process, the plunger became a metal rod scavenged from an old wardrobe rail, and the frame from lengths of 1cm x 1cm wood.

Initial testing showed the wood wasn't quite strong enough on it's own and started to crack, so I took the whole thing apart and reinforced all the joints with metal u-channel.

In the end, the design works, but it's a lot bulkier than I'd originally hoped, and would be best suited to perhaps being mounted next to a recycling bin, or maybe a can vending machine - as the test video below shows, it's a bit wobbly when just free-standing.

Reclaimed Wood Kitchen Tidy

I live in a small flat, and in the kitchen there's not a lot of storage. As a result, the bins (general waste & recycling) have always just lived in the corner of the room. It's not a major issue, but bins aren't exactly nice to look at, made worse given that it's an open plan kitchen shared with the lounge area.

I found a couple of solid wood bedframes that were otherwise destined for the landfill, and took them apart, and used the timber to build this kitchen tidy unit. There's not really any new or ground-breaking techniques to document, so the rest of this is predominantly a photo post.

I'm pleased with the result, and I plan to do more reclaimed wood projects in the future - as all the timber was reclaimed, the only material cost ended up being the wood dye and varnish, which makes woodworking much more affordable.

The original sketch for the upcycled shelf and bin cupboard I built in the summer. #woodwork #DIY #handmade

A photo posted by Anthony (@darkmidnight_diy) on Jan 25, 2017 at 12:29pm PST

New project. Shelf and bin cupboards from reclaimed bed frame timber #woodworking #woodwork #DIY #doityourself #reclaimedwood

A photo posted by Anthony (@darkmidnight_diy) on Oct 11, 2016 at 4:58am PDT

Nearly done, just need to finish the doors, and then sand and finish everything. #DIY #doityourself #reclaimedwood #upcycled #handmade

A photo posted by Anthony (@darkmidnight_diy) on Oct 14, 2016 at 5:42am PDT

The kitchen tidy after sanding (top left) dyed and varnished (bottom left) and in use (right). #diy #woodwork #reclaimedwood #handmade

A photo posted by Anthony (@darkmidnight_diy) on Jan 27, 2017 at 4:37am PST