Showing posts with label reclaimed wood. Show all posts
Showing posts with label reclaimed wood. Show all posts

Tuesday, 30 May 2023

Wheeled flower pot stand

When I started woodworking, a key motivator was simply financial - make stuff myself and save cash.

A recent trip to the garden centre, where they were selling these wheeled flower pot stands at absurd prices, convinced me to get back to basics and make my own.

There's nothing complex about this build. Simple pallet wood - all from the same pallet to keep consistent appearance, and avoid the need to process the wood too much (planing, thicknessing etc)

A simple grid of five slats with gaps in between and two perpendicular underneath, all 40cm in length. Each overlap with two screws - the only 'gotcha' being to be mindful of the screw placement on the end ones, given that it'll be cut into a circle.



Then simply cut into a circle with a jigsaw, and a quick sand to remove sharp edges.

Four wheels from an old office chair were attached - these are simply push-fit into a drilled hole.

That's all it took - literal junk (pallet wood, wheels scavenged from a binned chair, and even the screws were from the 'miscellaneous' jar). Whole thing took less than a couple hours and saved about thirty quid.


Friday, 3 November 2017

Desk Stationery Organiser with pin and chalk board sides

This project was a spur-of-the-moment "Pinterest request".

Without any prior planning, I was given a picture from Pinterest and asked "Can you make me something like this?"

The pin in question was this desk organiser:


I found some thin plywood offcuts that were roughly 2/3s to 3/4s of the length of a new pencil, so figured that was about the correct height.

The length of the offcuts was slightly longer - approx 9 1/2 inches. It seemed a bit too much to split into 2 4-and-something inch pots, so rather than cut it down and create waste, I'd make my desk organiser three pots of roughly 3 inches each.

For the width, I figured it would look best if the pots were square, so I found some other offcuts and cut them to 3 inches.



The end result is a three-pot desk organiser with pots of that are 3x3 inches by somewhere between 4 and 5 inches tall.

For the base, I cut a length of pallet wood and cut grooves along the position of each of the middle dividers, and in turn cut a short section of each divider, so that the dividers would sit in the grooves:


On one end I cut a finger groove, as sticky notes are a standard 3x3 inch square, so one of the pots could be used as a dispenser for them.

I took apart a 'corkboard' (which turned out to be a thin veneer of cork over cardboard, and glued this around one side and the back.
On the front (the sticky-note side) I took part of the cork veneer and glued it on - purely for aesthetic reasons.

On the other side I attached a thin, flat piece of hardboard coated in chalkboard paint (which according to the tin was supposed to also be magnetic, but in reality isn't.)

I re-purposed some of the old corkboards frame to create a neat border around it all, and it was done.

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Sunday, 15 October 2017

Reclaimed Wood Pirate/Treasure Chest

The first step was to join the slats together to create the boards that will form the sides of the chest.

As I don't have access to a planer/jointer this was a case of hand planing boards where necessary and being selective which boards matched together best.

In the absence of enough clamps I screwed the boards to a piece of scrap wood to hold them in place whilst the glue dried.
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With the boards joined, I could get a better idea of how the panels would fit together.

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The panels were too big to cut on my small tabletop saw, so I opted for handcut box joints.

I measured them so that the would line up with each of the slats on the long sides of the chest.

Cutting the curved top required some maths to match up the number of slats that would form the lid with the angle that would need to be cut in each slat to form a proper semi-circle.

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Once these were cut I glued them and used a metal bar bent to a curve to temporarily screw them to as it was not possible to use a clamp.

The handles are simple bought. The hinges were standard trangular shaped hinges, but in order for them to work with the curve of the lid, I bent them to a curve by heating them with a heat-gun and a hammer.

Finding a suitable padlock was more difficult - sure, DIY stores sell padlocks, but I wanted something more old-fashioned looking to fit the "pirate chest" aesthetic. After quite a bit of searching I found this one at a car boot sale.

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For finishing, I used the heat gun to heat the wood to the point where it started to brown (almost like toast), without burning. I thought about going the burn-and-sand method, but at this point I had invested enough time in the project that I didn't want to risk it.

Finally, the chest was finished with a coat of oil to help highlight the grain

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Sunday, 1 October 2017

Can Crusher

At work we get through a lot of cans of soft drink, and an comment about incentivising recycling gave me the idea of making a can crusher.

So I doodled up this sketch, and decided to set myself the goal of building it without leaving the workshop.
















With my initial sketch I was envisaging using PVC pipe as the container for the can, but it turned out that I didn't have any. What I did manage to use instead was this metal tube - it was scrap from an old side table.

Cutting apart the tube was substantially trickier than PVC would've been though. The ends were cut off with a hacksaw, and the middle 'window' section where the can would be loaded was done with a Dremel, a file, and a lot of patience.

The two plugs that would form each end were cut from a scrap of kitchen counter top, cut by bandsaw and trimmed to create a tight fit for the base end, and slightly looser for the plunger end.




Building the rest of the frame was a fairly straightforward process, the plunger became a metal rod scavenged from an old wardrobe rail, and the frame from lengths of 1cm x 1cm wood.

Initial testing showed the wood wasn't quite strong enough on it's own and started to crack, so I took the whole thing apart and reinforced all the joints with metal u-channel.


In the end, the design works, but it's a lot bulkier than I'd originally hoped, and would be best suited to perhaps being mounted next to a recycling bin, or maybe a can vending machine - as the test video below shows, it's a bit wobbly when just free-standing.